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- 09/01/18
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VISI-Series is acknowledged as one of the world's leading PC based design and manufacturing solutions for the mould & die industries. It offers a unique combination of applications, fully integrated wireframe, surface and solid modelling, comprehensive 2D, 3D and 5 axis machining strategies with dedicated high speed routines. Industry specific applications for plastic injection tool design including material flow analysis and progressive die design with step-by-step unfolding provide the toolmaker with unsurpassed levels of productivity. Vero offer dedicated solutions that eliminate the links between varying software suppliers and the solid-to-surface or CAD>CAM geometry conversions required by traditional systems. 5 axis machining has traditionally been regarded as advanced technology best suited to the aerospace and automotive industry. 5 axis machining offers many advantages, all of which are now being applied to the mould and die sector.
VISI Machining provides the operator with a productive solution for creating highly efficient toolpaths with advanced collision control for the most complex 3D data. Features at a glance: • Extensive CAD interfaces • 3D to 5 axis toolpath conversion • Continuous 5 axis roughing / finishing • 3 + 2 positional machining • Multiple tool tilting optionsies • Full gouge protection • Optimised toolpath movement • Kinematic simulation • Customisable postprocessors • HTML & XLS report output Extensive range of CAD interfaces. VISI can work directly with Parasolid, IGES, CATIA v4 & v5, Pro-E, UG, STEP, Solid Works, Solid Edge, ACIS, DXF, DWG, STL and VDA files. The extensive range of translators ensures that users can work with data from almost any supplier.
If you cannot see the following page,go to VisiCut for Platform independent ZIP, 1.7.9-78, 20:02, 0. Download, VisiCut for Platform independent ZIP, 1.7.9-75, 12:45, 0. Download, VisiCut for Platform independent ZIP, 1.7.9-74, 15:44, 0. Vero VISI 2018 R1 2.8 GB VISI is acknowledged as one of the world's leading PC based CAD CAM software solutions for the Mold & Die industries. It offers a unique combination of applications.
For complex 5 axis programming it is often necessary to tweak the geometry so companies working with complex designs will benefit from the simplicity with which their customer's CAD data can be manipulated. Deep cavity / core machining. Many complex moulds contain deep cavity areas and small radii which need to be machined with small diameter tools. Generally this would involve the use of tool extensions or longer tools which would increase the risk of deflection and provide a poor surface finish. By approaching this from a different angle, the head can be lowered and the collision detection will automatically tilt the tool and holder away from the work piece. The major advantage of this strategy is the use of shorter tools which will increase tool rigidity, reducing vibration and deflection.
As a result, a constant chip load and higher cutting speed can be achieved which will ultimately increase tool life and produce a high quality surface finish. In more shallow areas, larger bull nose cutters can be used with a small lag angle.
The major advantage of this approach is a lower number of toolpath passes which also reduces machining time and improves surface finish. 3D >5 axis conversion. All 3D toolpaths can be converted to 5 axis operations which dramatically increases the number of strategies available to cover any scenario. Using this approach will apply high speed machining technology to 5 axis toolpaths.
The 3D >5 axis conversion provides intelligent collision detection and will automatically tilt away from the piece only when required. This type of semi-automatic toolpath will dramatically speed up programming and shorten the learning curve. Turbine / blisk machining. Turbine / blisk machining is commonly performed using 4 axis. The turbines or blisks are often rough machined using various methods including plunge roughing which can be applied to the toolpaths and is a useful approach but turn milling is often the most common. Turn milling allows the highest values for chip volumes per minute, regular engagement of the tool leading to a smooth cut, a balanced spindle load and a constant movement in all 5 axis, reducing any reciprocating movement in the fixturing system. Finishing is the most important part of the process and a continuous spiral toolpath along the part is required to achieve the necessary surface finish for these complex parts.
The aim should always be to achieve a very regular, uniform level of residual material - if necessary, through multiple semi finishing operations. Particular care needs to be taken when choosing the tool for finishing and by allowing larger tools to be used while offsetting in one of the axes allows more of the tool to be in contact with the part creating smaller cusps and an improved surface finish.
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